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Transformer Repair & Field Service

Our team of expert technicians offer a full range of inspections, tests, and maintenance services to keep your transformer in top working condition.

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On-Site Transformer Inspection and Repair

  • On-testing electrical and visual evaluation of the product.

  • Complete oil sampling and analysis

  • Complete coil repair and replacement

  • Regasketing of all sealed surfaces on transformer

  • Replacing of all components associated with standard electrical transformers (dry-type and oil-fille

  • Oil processing

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Transformer Issue Repair Case 1

April 27, 2023|Repair Case

We found the issue with the transformer last night. The crews found a blown internal jumper cable that went from one of the back fuses, under the adjacent fuse holder / sleeve and it arced over blowing the HV cable. We proceeded to lower the oil to ensure that we could not see any other visual damage to the core. We were concerned because we found paper floating in the oil and that it may have came from a winding. Due to the oil being pretty black, we could not see very far into the transformer. After visually inspecting the core, we placed a temporary jumper over the blown HV Cable and performed a TTR test which passed. Therefore, we fill confident that the only issue was the lead blowing and that the core is ok, which is a really good thing. Our recommendation: ●I will start searching this morning for a replacement HV lead with insulation and a paper tube to replace the blown jumper. ●Recommend replacing the 550 gallons of oil. The oil is pretty black. ●Recommend purchasing another 100 gallons, i.e. total of 650 gallons so that we can clean up the inside of the tank as best as possible and flush with 100 gallons of oil. ●After replacing the jumper, complete a full test and take an as left oil sample to set a new baseline. ●Please ask the plant if they want us pulling any type of vacuum prior to filling and during filling. We do not normally pull vacuum on transformer rated less than 60kV when filling. After we inspected the core, we did pump the oil back into the transformer only to cover up the core to further protect the core.

Transformer Issue Repair Case II

Nov 05, 2024|Repair Case

In Memphis, TN, our team recently completed a comprehensive transformer service that addressed several critical tasks to ensure optimal performance and reliability. The service included: Transformer Oil Filtration: We performed oil filtration to remove contaminants and restore the oil’s insulating properties, ensuring it was in good condition for continued operation. Power Factor Test: Using the Doble M4100, we conducted a power factor test to assess the condition of the transformer’s insulation. This test provided valuable data on the health of the transformer’s dielectric system. Four-Position Switch Replacement: We replaced the transformer’s four-position switch, ensuring it was correctly calibrated and fully operational, providing safe and efficient operation across all settings. The service took place during rainy weather, presenting an additional challenge. However, we were prepared for the conditions and took proactive steps to protect the work area: Canopy Construction: To shield the team and equipment from the rain, we built a temporary canopy, ensuring the job could proceed smoothly and safely without weather-related delays. Despite the challenging weather conditions, we were able to complete the service efficiently, providing the client with peace of mind about the transformer's reliability and performance moving forward.

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